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Al7075 2024 Composition and Properties

1. Composition comparison

7075 aluminum sheet((Al-Zn-Mg-Cu system)

Al 7075 composition: zinc (5.1-6.1%), magnesium (2.1-2.9%), copper (1.2-2.0%), trace chromium (0.18-0.28%).

Strengthening mechanism: zinc and magnesium form MgZn₂ strengthening phase, copper improves heat treatment response, and chromium inhibits intergranular corrosion.

Features: density 2.85g/cm³, strength after heat treatment is close to that of steel, known as "superhard steel in aluminum alloy".

7075 aluminum sheet.jpg

2024 aluminum alloy (Al-Cu-Mg system)

Al 2024 composition: copper (3.8-4.9%), magnesium (1.2-1.8%), manganese (0.3-0.9%), silicon and iron content are strictly limited to less than 0.5%.

Strengthening mechanism: Copper and magnesium form S phase (Al₂CuMg), and manganese refines the grains to improve fatigue resistance.

Features: Density 2.73g/cm³, high strength and good cutting performance, a typical representative of the duralumin family.

2. Performance comparison

Performance indicators

7075 t6

2024 t4

Tensile strength

572MPa

470MPa

Yield strength

503MPa

325MPa

Hardnes

160HB

120-145HB

Elongation

11%

20%

Corrosion resistance

Medium, requires anodizing or aluminum coating

Poor, requires aluminum coating or special coating

Weldability

Poor, easy to produce hot cracks

Spot welding is good, gas welding requires special process

Heat resistance

≤150℃ Stable strength

≤150℃ Strength is better than 7075

3. Core advantages

7075 aluminum sheet

High strength: The tensile strength of T6 state reaches 572MPa, which is the preferred material for aerospace structural parts, such as aircraft landing gear and wing stringers.

High toughness: It still maintains excellent impact performance in a low temperature environment of -50℃, suitable for missile cabins and deep-sea equipment.

High wear resistance: The fine grain structure improves processing accuracy and is often used in CNC molds and bicycle frames.

2024 aluminum sheet

Excellent processability: good plasticity in the annealed state, suitable for complex stamping parts such as automobile wheels and propeller blades.

Excellent weldability: spot welding strength reaches 80% of the parent material, and crack-free welding can be achieved with zirconium core aluminum shell welding wire.

Outstanding heat resistance: 10% higher than 7075 at 150°C, suitable for engine accessories and high-temperature pipes.

4. Applications

7075 alloy
Aerospace: Boeing 737 fuselage frame, Airbus A350 wing skin.

Military equipment: tank armor, missile cabin.

High-end manufacturing: CNC machining center spindle, high-end bicycle frame.

2024 alloy

Aerospace structure: aircraft skin, wing ribs, rivets (accounting for 25% of the aluminum used in Boeing 787).

Automotive industry: new energy vehicle battery tray, suspension components (40% weight reduction).

Mold manufacturing: injection mold, blow mold (thermal conductivity is 15% higher than 7075).


Original Source:https://www.aircraftaluminium.com/a/al7075-2024-composition-and-properties.html

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